2003 Ford Explorer

Problems, recalls and owner-reported issues

Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.

Complaints by model year
  1. 1,313

Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.

Primary concernStructure389 reports · 30% of complaints
Owner complaints1,313Filed with NHTSA
Recall relationship7 safety recallsNHTSA campaign records

What owners report most often

  1. Structure389
  2. Power train356
  3. Engine and engine cooling87
  4. Electrical system81
  5. Suspension77
  6. Visibility69
  7. Wheels61
  8. Air bags59

Recalls and investigations

  1. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  2. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  3. Visibility, glass, side/rearDec 11, 2007

    CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

    IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

    SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

    Campaign 07E104000 on NHTSA.gov

  4. Exterior lightingMay 24, 2006

    CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

    Campaign 06E049000 on NHTSA.gov

  5. Exterior lightingMar 23, 2006

    CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

    Campaign 06E026000 on NHTSA.gov

  6. Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004

    ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.

    IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.

    DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V442000 on NHTSA.gov

  7. StructureMar 7, 2003

    CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

    THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

    DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

    Campaign 03V094000 on NHTSA.gov

Representative owner complaints

1,313 reports, newest first.

  1. Structure, Apr 14, 2008

    CRACK DEVELOPED WITHOUT APPARENT CAUSE IN PLASTIC PANEL BELOW THE REAR WINDOW. I'VE NOTICED THIS IN MANY OTHER EXPLORERS OF SIMILAR YEARS. *TR

  2. Structure, Apr 13, 2008

    REAR DOOR HATCH HAS CRACKED FROM THE BOTTOM OF THE WINDOW TO THE BOTTOM OF THE HATCH. *TR

  3. Suspension, Apr 12, 2008

    BEARINGS IN FORD EXPLORER ALMOST SEIZED.... THIS COULD CAUSE A MAJOR PROBLEM IF THEY HAD NOT BEEN REPLACED. 3 OUT OF FOUR AT ONE TIME? *TR

  4. Structure, Apr 11, 2008

    I HAVE A 03 EXPLORER. AND MY HATCH CRACKED IN 07. WHEN I TOOK IT TO THE DEALERSHIP AFTER SEEING OTHER MODELS WITH THE SAME PROBLEM. I WAS INFORMED THERE WAS NO RECALL ON THE PART AND IT COST ME ROUGHLY $800.00 TO FIX. I FEEL AS THOUGH FORD SHOULD RECALL THE PART AND REFUND ALL THE CUSTOMERS WHO HAS HAD THE SAME PROBLEM, AND HAD TO SPEND $$ TO GET IT FIXED. *TR

  5. Suspension, Apr 9, 2008

    TL*THE CONTACT OWNS A 2003 FORD EXPLORER. AT 50,000 75,000 AND 80,000 MILES, THE WHEEL BEARINGS FAILED. THE TWO FRONT AND THE REAR DRIVER SIDE WHEEL BEARINGS WERE REPLACED SEVERAL TIMES. AT 30,000 MILES, THE CONTACT TOOK THE VEHICLE BACK TO THE DEALER FOR THE STATE INSPECTION AND THEY STATED THAT FOUR WHEEL BEARINGS NEEDED TO BE REPLACED. THE DEALER FURTHER STATED THAT THE FREQUENT FAILURES OF THE WHEEL BEARINGS MAY BE DUE TO DRIVING ON A DIRT ROAD. THE MANUFACTURER STATED THAT THERE WAS NO RECALL FOR THE FAILURE; THEREFORE, HE SHOULD TAKE THE VEHICLE TO THE DEALER. THE CONTACT WILL HAVE THE WHEEL BEARINGS REPLACED, BUT HE FEELS THAT THE MANUFACTURER SHOULD BE RESPONSIBLE FOR THE COST. THE DEALER INFORMATION AND PURCHASE DATE WERE UNAVAILABLE. THE CURRENT MILEAGE WAS 130,000 AND FAILURE MILEAGE WAS 60,000.

  6. Power train, Apr 7, 2008

    DRIVING TO WORK FROM HOME, O/D OFF LIGHT BEGAN FLASHING AND GOING FROM 1ST TO 2ND GEAR LAGGED. RETURNING HOME THAT NIGHT, O/D OFF LIGHT BEGAN FLASHING AND SERVICE ENGINE SOON LIGHT CAME ON ALONG WITH LAGGING IN SHIFTING. TOOK TO MECHANIC WHO PERFORMED TRANSMISSION MAINTENANCE AND REPLACED SOLENOID. THIS CORRECTED SERVICE ENGINE LIGHT, BUT O/D LIGHT STILL FLASHED. FOUND FILINGS IN TRANSMISSION FLUID WHICH LED TO REPLACING TRANSMISSION. FOUND FORUMS THAT RELATED SIMILAR PROBLEMS WITH TRANSMISSION. AT LEAST I GOT 90,000 MILES BEFORE THIS HAPPENED. *TR

  7. Suspension, Parking brake, Other or unspecified, Apr 5, 2008

    LOSS CONTROL OF MY SUV, AND FOUND OUT MY SPINDLE, BEARINGS AND EVERYTHING WAS SHOT! *TR

  8. Engine and engine cooling, Apr 3, 2008

    I HAVE A 2003 FORD EXPLORER AND HAS A FLEX FUEL SYSTEM 4.0L 114,000 MILES AT TIMES NOT ALL THE TIME ONCE IN AWHILE I WILL GO TO TURN AND SLOW DOWN THE IDLE JUMPS UP AND DOWN YOU WILL BE ABLE TO SEE THE RPS GO NUTS AND THE ENGINE SHUTS ITSELF OFF I ALMOST HIT ANOTHER CAR NOT BEING PREPARED FOR THE SHUT DOWN THE BRAKES THE STEERING ALL GOT HARD TO HANDLE... HAS ANYONE BEEN LOOKING INTO THIS PROBLEM AT ALL? I HAVE CHANGED SPARK PLUGS THE FUEL FILTER AIR FILTER AND STILL DOES THIS IN WARM WEATHER AS IT DOES IN COLD WEATHER.. ANY CLUE AS TO WHAT I CAN DO? VARY UNSAFE. I HAVE NEVER HAD A CAR OR TRUCK DO THIS MORE THAN ONCE. *TR

  9. Structure, Apr 1, 2008

    THE REAR HATCH ON MY 2003 FORD EXPLORE XLT CRACKED IN 3 SEPARATE PLACES. THE VEHICLE IS PRIMARILY HOUSED IN A GARAGE. I CALLED FORD TO REPORT THE PROBLEM. THEY TOLD ME THEY WOULD NOT FULLY COVER THE DEFECT. THEY WOULD "HELP" SINCE IT WAS OUT OF WARRANTY. I FEEL THE CRACKS ARE A FLAW IN MANUFACTURING OR PRODUCT DESIGN. THEY SHOULD BE COVERED ENTIRELY BY THE MANUFACTURER. *TR

  10. Structure, Mar 30, 2008

    REAR DOOR CRACK IN THE MIDDLE ON FORD EXPLORER, BELOW THE WINDOW, PROBABLY BECAUSE THE MATERIAL THE FRAME IS MADE OF IS JUST PLASTIC. I KEEP SEEING PEOPLE IN MY TOWN WITH THE SAME PROBLEM. I WONDER IF THERE IS A FORMAL COMPLAINT ABOUT THIS DEFECT. I CONTACTED FORD CORPORATE, BUT I WAS TOLD THAT NO ONE HAS COMPLAINED. THIS IS NOT JUST A COSMETIC PROBLEM, BUT A SAFETY PROBLEM. SOMETIMES WHEN I AM DRIVING THE DOOR WINDOW GETS OPEN. PLEASE LET ME KNOW IF THERE IS SOMETHING YOU CAN DO TO HELP ME AND OTHER CUSTOMERS WHO OWN A FORD EXPLORER AND WHO HAVE THE SAME PROBLEM. *TR

  11. Power train, Mar 29, 2008

    EXCESSIVE WHINE/NOISE COMING FROM THE REAR END OF THE VEHICLE, AT HIGHWAY SPEEDS. *TR

  12. Power train, Mar 28, 2008

    WHEN SHIFTED INTO REVERSE THE VEHICLE WILL INTERMITTENTLY SLAM INTO THE GEAR AFTER SOME TIME HAS LAPSED, OR OTHER TIMES IT WON'T MOVE INTO ANY GEAR AND FREEZES IN A NEUTRAL STATE, EVEN WHEN THE SHIFT LEVER IS MOVED INTO DRIVE OR ANY OTHER GEAR, FOR THAT MATTER. THESE EVENTS HAVE OCCURRED AT LEAST SEVERAL TIMES IN THE 1 MONTH PERIOD WE HAVE OWNED IT. PURCHASED IT FROM A DEALER ON 2/24/08 WITH 53,000K MILES ON IT. IT IS CURRENTLY IN A FORD DEALER (1 WEEK SO FAR) FOR SERVICE, BUT THEY SAY THEY CAN NOT REPLICATE THE PROBLEM WITH THE TRANSMISSION. IF I PICK UP THE VEHICLE NOW THE USED VEHICLE WARRANTY THAT CAME WITH THE VEHICLE WILL EXPIRE AND WILL NOT COVER THE PROBLEM WHEN IT DOES COMPLETELY FAIL. AFTER READING ALL THE PROBLEMS THESE TRANSMISSIONS HAVE, IT IS INEVITABLE IT WON'T BE LONG BEFORE THAT HAPPENS. HOPEFULLY, IT WON'T BE IN THE MIDDLE OF TRAFFIC OR WORSE YET, WHEN DRIVING WITH MY GRANDKIDS SOMEWHERE. THIS IS DEFINITELY A SAFETY ISSUE, AS THE TOTAL FAILURE OFTEN HAPPEN WITH NO WARNING. THE VEHICLE OTHERWISE DRIVES GREAT. *TR

  13. Engine and engine cooling, Mar 28, 2008

    THERE WAS A CLICKING NOISE IN THE DASH WHEN I TURNED THE HEAT ON. ONE DAY THERE WAS ONE MORE HARD CLICK AND AFTER THAT NO MORE HEAT. SO NOW WHEN I TURN THE HEAT ON THERE'S A CLICKING NOISE AND NO HEAT, WHEN I TURN IT ON COOL THE CLICKING NOISE STOPS. *TR

  14. Suspension, Power train, Mar 27, 2008

    TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 30 MPH, THE CONTACT HEARD A WHINING NOISE COMING FROM THE VEHICLE. THE NOISE BECOMES LOUDER AS THE VEHICLE TRAVELS FASTER. THE WHINING APPEARS TO BE COMING FROM THE REAR SUSPENSION. THE FAILURE MILEAGE WAS 120,000 AND CURRENT MILEAGE WAS 144,800. UPDATED 04/14/08. *LJ THE CONSUMER STATED THE TRANSMISSION WAS REPLACED AT NO CHARGE BY FORD AT 55,000 MILES DUE TO A DEFECT. THE 4-WHEEL DRIVE MAKES EXCESSIVE NOISE WHEN IN GEAR. UPDATED

  15. Structure, Mar 26, 2008

    THE PANEL JUST BELOW MY BACK WINDSHIELD HAS A CRACK IN IT WHICH HAS OCCURRED FOR NO REASON AT ALL. AFTER SPEAKING WITH SOME AT THE LOCAL DEALERSHIP I WAS VERY DISAPPOINTED TO HEAR THAT ABOUT 99% OF THESE HAVE TO BE REPLACED AND THAT IT WOULD COST ME ALMOST $400 TO DO SO. I CALLED FORD AND THEY ONCE AGAIN TOLD ME THAT IT WAS A PROBLEM BUT THEY COULD NOT DO ANYTHING TO HELP ME I WOULD HAVE TO PAY FOR IT. AT THAT TIME I ASK TO SPEAK TO A SUPERVISOR AND WHEN SPEAKING WITH HER I WAS INFORMED THAT THERE WERE NO COMPLAINTS ON THIS ISSUE. (WHICH I FIND HARD TO BELIEVE SINCE 3 DEALERS HAVE NOW TOLD ME THAT THIS IS A RE-OCCURRING PROBLEM.) MY BIGGEST CONCERN IS IF I DO NOT FIX THIS RIGHT AWAY THAT I WILL LOSE THIS PIECE AND IT WILL END UP HURTING SOMEONE. *TR

  16. Structure, Mar 25, 2008

    CRACK IN BODY OF TAILGATE WITH NO CAUSE; CRACK STARTS AT THE BOTTOM OF THE BACK WINDOW AND RUNS TO THE BOTTOM OF THE PLASTIC PANEL. I TOOK IT TO THE DEALERSHIP AND THEY SAID IT IS A KNOW DEFECT, BUT WILL NOT FIX IT. IN MY NEIGHBORHOOD ALONE, THERE ARE AT LEAST 4 OTHER EXPLORERS WITH THE SAME ISSUE. FORD NEEDS TO FIX THIS ! IT TAKES AWAY FROM THE TRADE-IN VALUE OF MY CAR. *TR

  17. Suspension, Mar 25, 2008

    REFERENCE MY 2003 FORD EXPLORER 4X4. RIGHT REAR SPRING IS BROKEN. VEHICLE ONLY HAS 45,506 MILES. *TR

  18. Suspension, Mar 19, 2008

    RECENTLY HAD TO HAVE THE REAR BEARING AND HUB REPLACED B/C IT WAS GOING BAD. REPAIR SHOP INFORMED ME THAT IT WAS VERY DANGEROUS B/C THE WHEEL COULD COME OFF WHILE DRIVING AND IT WAS WALKING WEARING THE BRAKE PADS OUT UNEVENLY RESULTING IN ADDITIONAL SAFETY CONCERNS. THE REPAIR SHOP IS REPLACING BEARING ASSEMBLY AND ALL BRAKES. I HAVE RESEARCHED THIS AND NOTICE MANY OTHER PEOPLE HAVING SIMILAR ISSUES. IT ONLY WAS DETECTED B/C WE THOUGHT THE TRANSMISSION WAS ACTING UP WHICH WAS STILL UNDER WARRANTY. SO WE TOOK IT IN. IF WE HADN'T, MY FAMILY COULD HAVE BEEN SERIOUSLY INJURED IF THE WHEEL CAME OFF AND/OR BRAKES FAILED DUE TO BEARING BEING BAD CAUSING BRAKES TO WEAR UNEVENLY. THE REPAIR COST ABOUT $1500. *TR

  19. Power train, Mar 18, 2008

    WITH NO ADVANCE WARNING, THE O/D OFF LIGHT BEGAN FLASHING AND THE TRANSMISSION BEGAN TO SLIP. MECHANIC SAID THE TRANSMISSION IS SHOT. I HAVE NOT DONE ANY OF THE WORK YET, AS I CAN NOT AFFORD $3000 IN REPAIRS. I HAVE SINCE FOUND OUT THAT THIS PROBLEM OCCURS ON A LARGE NUMBER OF FORD EXPLORERS. *TR

  20. Structure, Mar 17, 2008

    I OWN A 2003 FORD EXPLORER. FIRST, I NOTICED A SMALL CRACK IN THE TAILGATE BELOW THE REAR WINDOW. WITHIN TWO DAYS, THE CRACK SPREAD THE ENTIRE LENGTH OF THE APPLIQUE AND THROUGH THE FORD EMBLEM. I CONTACTED FORD AND THEY ARE AWARE OF THIS DEFECT, HOWEVER, THEY HAVE NOT ISSUED A RECALL. WE PURCHASED AN EXTENDED 75,000 MILE WARRANTY, BUT THIS CRACK HAPPENED AT 78,000 MILES. FORD SAID THEY WOULD NOT FIX BECAUSE WARRANTY EXPIRED AND NO RECALL ON THEIR END. *TR

  21. Vehicle speed control, Mar 15, 2008

    WHILE MOVING IN TRAFFIC ON HIGHWAY ABOUT 45 MPH. GAS ACCELERATOR PADAL WENT ALL THE WAY DOWN TO FLOOR ON 2003 FORD EXPLORER SPORT AND NEVER RETURNED TO THE UP POSITION. THROTTLE CABLE FOR CABLE END BROKE OFF AT THROTTLE BODY FOR GAS ACCELERATOR PADAL. *TR

  22. Structure, Mar 14, 2008

    BODY PANEL BELOW REAR GLASS ON LIFT GATE IS CRACKED FROM TOP TO BOTTOM. I NOTICED THIS ON MANY EXPLORERS OF THE SAME APPROX. AGE WHILE SHOPPING FOR THIS VEHICLE. *TR

  23. Power train, Mar 10, 2008

    REAR AXLE LOUD NOISE. FRONT LEFT WHEEL BEARING BECAME EXTREMELY NOISY. AUTOMATIC 4WD CONTROL ENGAGED UNEXPECTEDLY DURING LOW SPEED TURNS AND PARKING. SEVERAL VISITS TO THE FORD REPAIR SHOP, ALMOST $2.5K IN REPAIRS, "ERRONEOUSLY" DIAGNOSED. RESULTS: FINALLY, FAILURES STILL IN PLACE. WHAT A SHAME!!! *TR

  24. Suspension, Mar 8, 2008

    BOUGHT MY 2003 FORD EXPLORER IN JUNE 2005. AFTER LENGTHY TRIP HOME I NOTICED A LOUD BUZZING SOUND UP FRONT. WHEN WE FINALLY HAD IT DIAGNOSED ABOUT 6 MONTHS LATER, WE HAD TO REPLACE THE PASSENGER FRONT SIDE WHEEL BEARING. NOW THE DRIVER'S SIDE FRONT BEARING IS BUZZING EVEN WORSE SO WE WILL NEED TO REPLACE THAT ONE AS WELL. WE HAVE 66,000 MILES ON THE VEHICLE. *TR

  25. Seat belts, Mar 6, 2008

    SEAT BELT WON'T RETRACT. *TR